Our two sets of high-efficiency powder preparation systems—12 T/H Petroleum Coke Grinding System and 12 T/H Coal Powder Preparation System—are now in the final stage of intense commissioning. With all core equipment operating stably and key performance indicators (KPIs) approaching the design standards, the systems are scheduled to officially launch production within this month, marking a new milestone in our ability to support industrial energy and material processing needs.
1. Project Overview: Dual Systems Tailored for High-Demand Scenarios
Both systems are custom-built to address the strict requirements of industrial powder applications, with targeted designs for their respective raw materials:
12 T/H Petroleum Coke Grinding System:Specifically engineered for petroleum coke (petcoke)—a high-carbon, high-calorific-value fuel widely used in cement kilns, industrial boilers, and metal smelting. The system integrates crushing, grinding, classification, and dust collection into one automated line, ensuring the finished petcoke powder meets a fineness range of 200-325 Mesh (adjustable) with uniform particle size distribution. This precision enables clients to optimize fuel combustion efficiency, reduce carbon emissions, and lower energy costs.
12 T/H Coal Powder Preparation System:Designed for bituminous coal, anthracite, and other coal types, the system is tailored for industries like power generation, steelmaking, and chemical engineering. Equipped with a high-efficiency vertical mill and dynamic classifier, it achieves a production capacity of 12 tons per hour while maintaining strict control over powder moisture (≤1%) and fineness (150-300 Mesh). The fully enclosed, negative-pressure operation ensures dust emission concentration ≤30mg/m³, complying with global environmental standards such as EU CE and ISO 14001.
2. Commissioning Highlights: Stability & Efficiency at the Core
Over the past month, our engineering team has focused on calibrating key components and verifying system performance, with notable achievements:
Stable Core Equipment Operation:The vertical mills (core of both systems) have completed 72 hours of continuous trial operation, with grinding rollers and tables showing no abnormal wear. The hydraulic pressure control system maintains consistent pressure (8-10 MPa) during material processing, ensuring uniform crushing and grinding.
Precision Performance Metrics:Preliminary tests confirm the petroleum coke system reaches a fineness accuracy of ±5 Mesh (at 250 Mesh setting), while the coal powder system achieves a combustion efficiency improvement of 12% compared to traditional ball mill systems. Both systems operate at an energy consumption of ≤45 kWh/T, a 30% reduction compared to conventional powder preparation solutions.
Automation & Safety Assurance:The PLC control system enables one-click start-stop, real-time monitoring of temperature, pressure, and flow rates, and automatic adjustment of production parameters. Multiple safety protections—including overload alarms, high-temperature shutdown, and emergency stop buttons—have been tested and validated to ensure operator safety and equipment longevity.
3. Post-Launch Value: Supporting Clients’ Industrial Upgrades
Once officially operational, the two systems will provide critical powder materials for our client (a leading industrial group), enabling:
Cost Savings: The 30% energy efficiency improvement and integrated design (eliminating separate drying equipment) will reduce the client’s annual operating costs by approximately $200,000.
Environmental Compliance: With dust emissions well below global standards and reduced carbon footprint from efficient combustion, the client will meet strict environmental regulations in their region.
Scalability: The modular design of the systems allows for future capacity expansion (up to 15 T/H) to adapt to the client’s growing production needs.
4. Statement from Our Engineering Director
“The smooth progress of this dual-system commissioning reflects our expertise in custom powder preparation solutions,” said [Mr. Li, Engineering Director]. “We focus not only on meeting basic capacity requirements but also on optimizing energy efficiency, environmental performance, and long-term reliability. These two systems will not only help our client enhance competitiveness but also demonstrate our ability to deliver high-quality, tailored solutions for global industrial clients.”
Stay Tuned for Official Launch Updates
We will release a follow-up news release once the systems are officially operational, including on-site production videos and client feedback. For inquiries about custom powder preparation systems (petroleum coke, coal, gypsum, etc.), please contact our sales team at margo@hfvrm.com or whatsapp:+86 1773020127.
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